Permlink Replies: 36 - Last Post: Nov 13, 2009 12:46 PM Last Post By: wseaston Threads: [ Previous | Next ]
bkrant

Posts: 3
Registered: 07/28/09
Variable pitch helical coil
Posted: Jul 31, 2009 5:33 AM
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How can i create variable pitch helical coil?
wseaston

Posts: 68
Registered: 03/04/09
Re: Variable pitch helical coil
Posted: Oct 5, 2009 7:37 AM   in response to: bkrant in response to: bkrant
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ditto....

I'm working on a part now which I am attempting to create a variable pitch coil. Initially I thought this may be an option in the coil feature command as I am sure this is in option on other design software I have used before but alas it seems inventor doesn't have this funtionality.

Now i am attempting some more tedious methods. I suppose I can't expect the design software to do ALL my work for me hey ;-)

Check this link out, something may come of it....

http://www.linkedin.com/groupAnswers?viewQuestionAndAnswers=&gid=130938&discussionID=7892593&commentID=7101690&goback=%2Eanh_130938#commentID_7101690

Cheers
ravikmb5

Posts: 82
Registered: 05/30/09
Re: Variable pitch helical coil
Posted: Oct 27, 2009 7:16 PM   in response to: bkrant in response to: bkrant
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Attachment Variable pitch.JPG (131.3 KB)


By using helical curve in 3d sketch u can do it

watch the attachment

dcmorgan

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Registered: 03/16/09
Re: Variable pitch helical coil
Posted: Oct 28, 2009 8:44 PM   in response to: ravikmb5 in response to: ravikmb5
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You don't even need to use 3D sketch for this. Utilize the 3D coil in this scenario. I design augers with multiple leads in them all the time, and the COIL command saves a lot of trouble, doesn't go hay-wire when you try to make updates, and requires less to generate a simple helical
wseaston

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Registered: 03/04/09
Re: Variable pitch helical coil
Posted: Oct 29, 2009 5:50 AM   in response to: dcmorgan in response to: dcmorgan
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Are you able to make the pitch vary constantly or are you creating a "fixed" pitch coil a certain number of turns and then a second coil with a different fixed pitch?

I am refering to a coil that is constantly changing its pitch. In my case I have also got to make the coil od change at a constant rate as well.

I have managed to finaly complete a usable model of what I have explained above.

Cheers
ravikmb5

Posts: 82
Registered: 05/30/09
Re: Variable pitch helical coil
Posted: Oct 29, 2009 7:21 AM   in response to: wseaston in response to: wseaston
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Attachment BULB.PNG (406.1 KB)
example of coil command and

3d sketch intersection curve



this can be done much simpler method in 3d sketch helical curve
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 29, 2009 9:49 AM   in response to: wseaston in response to: wseaston
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can you post your model?



i'm trying to find a workaround for a variable pitch helix, and by variable i mean constantly changing, something like the feature in solid works.



Regards,
ravikmb5

Posts: 82
Registered: 05/30/09
Re: Variable pitch helical coil
Posted: Oct 29, 2009 11:20 AM   in response to: wayz in response to: wayz
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Attachment variable pitch.ipt (660.5 KB)
something like the feature in solid works.





in solid works u can input data such as dia pitch and revoultions



this can be done by using excel and linking those parameters to the 3dsketch helical curve method



one of my friend has made this



i am trying to find that excel file



i will be posting that file later here















if dia is constant and only the pitch and revolutions u want to vary



u can directly use 3dsketch helical curve







see the ipt file



will try to make video later

Edited by: ravikmb5 on Oct 29, 2009 4:53 PM
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 29, 2009 11:56 AM   in response to: ravikmb5 in response to: ravikmb5
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Attachment Helix.rar (164.2 KB)
That i managed to do, i think the excel file i created is the same you wanted to post, but in this case, you will not be able to update your part if you change any parameter in the excel file. AFAIK, you'll have to re-import the whole file.
ravikmb5

Posts: 82
Registered: 05/30/09
Re: Variable pitch helical coil
Posted: Oct 29, 2009 12:34 PM   in response to: wayz in response to: wayz
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for constant dia

u may not require the above excel file

u can create

in 3d sketch itself



varying the pitch and revoultions
ravikmb5

Posts: 82
Registered: 05/30/09
Re: Variable pitch helical coil
Posted: Oct 29, 2009 3:05 PM   in response to: wayz in response to: wayz
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here is the model
JDMather

Posts: 11,594
Registered: 04/20/06
Re: Variable pitch helical coil
Posted: Oct 29, 2009 3:42 PM   in response to: wayz in response to: wayz
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...something like the feature in solid works


Attach your SolidWorks file here.
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 29, 2009 5:37 PM   in response to: JDMather in response to: JDMather
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Sorry JD, i don't have solid works, but i found the attached video while googling for variable pitch helix.



Thank you ravikmb5 for your part, but i was asking for a constantly changing pitch, and that we would use as a feeding screw at the infeed of packing machines, i.e. fillers, labellers... to feed the bottles with the correct pitch into the starwheel of the machines, so the pitch of the screw has to start as one bottle diameter and grow till being equal to the pitch of the starwheel of the machine.



Regards,
JDMather

Posts: 11,594
Registered: 04/20/06
Re: Variable pitch helical coil
Posted: Oct 29, 2009 5:41 PM   in response to: wayz in response to: wayz
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i don't have solid works


Then post the specs of the part you need. I don't use ravikmb5's method.
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 29, 2009 9:59 PM   in response to: JDMather in response to: JDMather
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Attachment Part1.ipt (334.0 KB)
JD, thank you for your concern, i already explained what i want in the previous post.

i attached here a part (INV 2010) with constant pitch of 200mm.



i cannot share all information about the screw, all i can say is that i need the pitch to start at 200mm and end after 1m at 350mm, it must increase gradually, as smooth as possible.



I hope that helped,
JDMather

Posts: 11,594
Registered: 04/20/06
Re: Variable pitch helical coil
Posted: Oct 29, 2009 10:20 PM   in response to: wayz in response to: wayz
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i already explained what i want in the previous post.



Not sure what post you are referring to. Sometimes you must bump your posts to keep active.
I don't have time to do the example right now - I'll try to do tomorrow, but your example would not result in the correct profile in Inventor or in SolidWorks as the profile is not perpendicular to the start of the helix.
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 30, 2009 7:05 AM   in response to: JDMather in response to: JDMather
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...- I'll try to do tomorrow, but your example would not result in the correct profile in Inventor or in SolidWorks as the profile is not perpendicular to the start of the helix.





how is that?



in my part i used coil, and the sketch is in the same plane of the coil axis. ain't that enough?



What i want is a part exactly like the one i posted in the post you lastly replied to, but the pitch must be varying.



My workaround (also described herebefore) is to put the equations of a helix in an excel sheet to calculate X, Y and Z with respect to radius and pitch for every angle, then import the cloud of points with an Spline passing through them all as a path, and sweep a profile on that path.
JDMather

Posts: 11,594
Registered: 04/20/06
Re: Variable pitch helical coil
Posted: Oct 30, 2009 1:50 PM   in response to: wayz in response to: wayz
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Attachment Coil_JD.ipt (370.0 KB)
how is that?
in my part i used coil, and the sketch is in the same plane of the coil axis. ain't that enough?


No, that is not enough as the plane of the coil axis isn't perpendicular to the start of the helix. (BTW a second coil is a terribly ineffecient way of finishing the start of that cut - simply start the cut off of the part, same as real-world manufacturing process. Coils really tax the system.)

See attached part, edit Sketch3 and hit F7 for slice graphics. Because the profile sketch is not perpendicular to the start of the helix the result is an "elliptical" cross-section.

What i want is a part exactly like the one i posted in the post you lastly replied to, but the pitch must be varying.


I have no desire to download additional software to open an .rar or .flv file. Windows will .zip files and url will link to youtube.
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 30, 2009 2:22 PM   in response to: JDMather in response to: JDMather
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Attachment Helix.zip (169.8 KB)
No, that is not enough as the plane of the coil axis isn't perpendicular to the start of the helix.

Ok, but how is that not good for me? and how to correct that?

BTW a second coil is a terribly ineffecient way of finishing the start of that cut - simply start the cut off of the part, same as real-world manufacturing process. Coils really tax the system.)



I totally agree, i did this part in 5 seconds, only for visualization purposes.



I have no desire to download additional software to open an .rar or .flv file. Windows will .zip files and url will link to youtube.

Of Course you don't, please find attached the .zip and the link for the video herebelow



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<style>
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table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-qformat:yes; mso-style-parent:""; mso-padding-alt:0cm 5.4pt 0cm 5.4pt; mso-para-margin-top:0cm; mso-para-margin-right:0cm; mso-para-margin-bottom:10.0pt; mso-para-margin-left:0cm; line-height:115%; mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:"Times New Roman"; mso-fareast-theme-font:minor-fareast; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin;}
</style>
<![endif]-->http://video.google.com/videoplay?docid=-6382369554824933261#




Regards,
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 30, 2009 2:42 PM   in response to: wayz in response to: wayz
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Attachment Synchrolink-6.zip (215.8 KB)
Some screws from the net.



Check the orienter, very interesting, it rotates the bottles.
sbixler

Posts: 138
Registered: 09/16/03
Re: Variable pitch helical coil
Posted: Oct 30, 2009 1:45 PM   in response to: wayz in response to: wayz
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Attachment Part1.ipt (338.0 KB)
Here's my attempt to do what you want. I suspect that what you're looking for is a groove cut into a cylinder or a cone, rather than the flight that I added to a cylinder, but the concept is the same, and this does start out at 350 pitch and ends at 200 over 1 m.

This is an IV2009 file, pull the EOP marker down step by step to see the process. Hope it's helpful.

Sam
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 30, 2009 2:09 PM   in response to: sbixler in response to: sbixler
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Thank you Sam for you part, actually i tried that yesterday, and i think it is the best way to do it, the issue is that great care must be taken while drawing the curve.
sbixler

Posts: 138
Registered: 09/16/03
Re: Variable pitch helical coil
Posted: Oct 30, 2009 2:20 PM   in response to: wayz in response to: wayz
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great care must be taken while drawing the curve.

How so? If you know your constraining conditions, you can generate the curve required. In this case, you gave the constraints of length, beginning pitch and ending pitch, and that was enough to nail down the curve, right? It's only an arc with tangent constraints at both ends.

Sam
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Oct 30, 2009 3:09 PM   in response to: sbixler in response to: sbixler
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I'm short on time now to check it, will do so in the weekend, but for the first sight of it, i feel that the points specified by the pitch and the diameter (the dimensions you created at the beginning and the end of the curve PI* d0 and d4 and d6) must be points that the curve should pass through. They shouldn't be used to determine the tangents but the curve itself. Again, i'm not sure yet, i'll check it out on monday.



Anyway, i wish you all folks a wonderful weekend.



Cheers,
wseaston

Posts: 68
Registered: 03/04/09
Re: Variable pitch helical coil
Posted: Nov 6, 2009 1:19 PM   in response to: sbixler in response to: sbixler
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Hey Sam,

I had a look at your part. Nice easy method to achieve the helix. I don't quite understand the principle / theory that led you down that method of modeling, could you perhaps explain the concept a little?

I wonder how this method would compare to the "mathematical method" mentioned before (importing calculated x,y,z, points from excel)?

Thanks,
Cheers
sbixler

Posts: 138
Registered: 09/16/03
Re: Variable pitch helical coil
Posted: Nov 6, 2009 2:41 PM   in response to: wseaston in response to: wseaston
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Not sure what to tell you-- I knew that I could create a 3D sketch of the helical path by wrapping a 2D sketch around a cylinder or a cone. The 2D sketch for a constant pitch helix would be a straight line with a slope of pitch/circumference, so for a variable pitch I used an arc tangent to the correct slope at each end.

I haven't tried the xyz points method, but I'm thinking it would be more difficult to create, while offering the possibility of greater control of the generated curve.

Sam
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Nov 13, 2009 9:01 AM   in response to: JDMather in response to: JDMather
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JDMather wrote: I don't use ravikmb5's method.





Hello JD, can you please show me your method? The best method i found so far was projecting a pline (line+circle) on a cylinder, the line creates the constant pitch and the arc creates the variating pitch, i am having trouble though in the tangencies. Should i create a fillet between the line and the arc? or just tangent? There is also the problem that you pointed out: the sweped sketch being not orthogonal to the profile. Can you please elaborate a bit more on this issue, i am sure it interests a lot of people.



Regards,
JDMather

Posts: 11,594
Registered: 04/20/06
Re: Variable pitch helical coil
Posted: Nov 13, 2009 11:57 AM   in response to: wayz in response to: wayz
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Layout the displacement diagram same as we used to do on the drawing board, except that your linear layout of the angle and pitch can be parametrically dimensioned - can't do that on the drawing board. Use lines, arcs and/or spline - make sure the path is tangent continuous.
Wrap to the cylinder.
Create a workplane perpendicular to the start of the 3D curve by selecting the curve and the start point of the curve.
Sketch profile on this plane.

Your assumption that it is a bit of work is correct.
It might be easier to use excel points and recreate for each change rather than have a parametric solution. The parametric solution would have limits in how much could be changed anyhow.
wseaston

Posts: 68
Registered: 03/04/09
Re: Variable pitch helical coil
Posted: Nov 13, 2009 12:12 PM   in response to: JDMather in response to: JDMather
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Howzit,

This method sounds the same / similar to sbixler's method. Have you had a look at the ipt. posted by sbixler? How does it compare to the method you are describing?

Could you perhaps post an example?

Thanks.
JDMather

Posts: 11,594
Registered: 04/20/06
Re: Variable pitch helical coil
Posted: Nov 13, 2009 12:35 PM   in response to: wseaston in response to: wseaston
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This method sounds the same / similar to sbixler's method.


Profile workplane must be perpendicular to the sweep path.
wseaston

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Registered: 03/04/09
Re: Variable pitch helical coil
Posted: Nov 13, 2009 12:46 PM   in response to: JDMather in response to: JDMather
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JDMather wrote:
Profile workplane must be perpendicular to the sweep path.


Hi JD

I understand the importance of the workplane being perp. to the sweep path. I was, however, refering to the method used to create the variable pitch helix used as the sweep path.

Thanks
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Nov 13, 2009 12:20 PM   in response to: JDMather in response to: JDMather
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Much obliged by your reaction JD







Have a nice week end,
JT-Dacecrown

Posts: 1
Registered: 11/06/09
Re: Variable pitch helical coil
Posted: Nov 6, 2009 2:03 PM   in response to: wayz in response to: wayz
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Unfortunately this method will not work for infeed scrolls, because when you loft the bottle shape down the path, the profile banks to follow the path. This will make the bottle tip back.
wayz

Posts: 130
Registered: 01/24/06
Re: Variable pitch helical coil
Posted: Nov 6, 2009 10:00 PM   in response to: JT-Dacecrown in response to: JT-Dacecrown
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Unfortunately this method will not work for infeed scrolls, because when you loft the bottle shape down the path, the profile banks to follow the path. This will make the bottle tip back.





You are absolutely right, and that's what JD was trying to tell me, are you aware of the method to accound for that? do you mind sharing some infeed screw design hints?





Best Regards,
ravikmb5

Posts: 82
Registered: 05/30/09
Re: Variable pitch helical coil
Posted: Oct 29, 2009 7:18 AM   in response to: dcmorgan in response to: dcmorgan
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Attachment 3D SKETCH.PNG (359.4 KB)
here is an example of 3dsketch helical curve



can we do this with coil command


wseaston

Posts: 68
Registered: 03/04/09
Re: Variable pitch helical coil
Posted: Oct 29, 2009 7:31 AM   in response to: ravikmb5 in response to: ravikmb5
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Would you mind posting the ipt of your last image?

Thanks
ravikmb5

Posts: 82
Registered: 05/30/09
Re: Variable pitch helical coil
Posted: Oct 29, 2009 7:40 AM   in response to: wseaston in response to: wseaston
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Attachment variable pitch.ipt (693.0 KB)
Spring with variable pitch